PP raffia Sutli extrusion plant

PP raffia Sutli extrusion plant Specification

Usage & Applications
Making PP Sutli/raffia string/twine for packaging, baling, agriculture, etc.

Model No
PPS-100

Driven Type
Electric Motor

Motor Power
30-50 HP (varies by model)

Automation Grade
Semi-Automatic/Automatic

Installation Guideline
Foundation required; Onsite technician available upon request

Temperature Range
up to 300C

Plastic Processed
PP (Polypropylene) Raffia

Accessories
Heater bands, die head, winder, cutter, control panel

Efficiency (%)
Up to 90%

Frequency
50 Hz

Speed
40-120 m/min

Production Capacity
1 to 3 tons/day (depending on material & settings)

Type
Raffia Sutli Extrusion Plant

Material
Polypropylene (PP)

Computerized
Yes

Automatic Grade
Semi-Automatic / Automatic (customizable)

Control System
PLC based control with user-friendly HMI

Drive Type
Electric

Voltage
380V / 415V

Power
45-60 kW (varies with model)

Weight (kg)
2500-3500 Kg (approx.)

Dimension (L*W*H)
8500 mm x 2000 mm x 2500 mm

Color
Industrial Blue & White (custom options available)

Capacity
80-180 kg/hr

Features
High efficiency, Low maintenance, Sturdy construction, Consistent output

Surface Finish
Powder Coated/Polished

Power Consumption
45-60 kWh (depends on load)

Machine Type
Single Screw Extruder

Die Head Type
Adjustable, high precision

Start-up Time
Approx. 30 minutes

Filtration System
Screen changer for impurity removal

Extruder Barrel Diameter
100 mm standard

Cooling System
Air & Water cooling for optimal extrusion quality

Number of Heating Zones
3-5 (model dependent)

Operator Requirement
Single/semi-skilled operator, low manpower needed

Tension Control
Electronic tension controller for uniform winding

Safety Features
Emergency stop, overload protection, safety covers

Noise Level
<85 dB

Winder Type
Automatic/Manual dual winder

Heating Method
Electric with ceramic band heaters

PP raffia Sutli extrusion plant Trade Information

Minimum Order Quantity
1 Number

Payment Terms
Cash Advance (CA)

Supply Ability
20 Per Month

Delivery Time
50 Days

Sample Available
No

Sample Policy
Contact us for information regarding our sample policy

Packaging Details
individual packaging as per vehicle size.

Main Export Market(s)
North America, Eastern Europe, Asia, Australia, Central America, South America, Western Europe, Middle East, Africa

Main Domestic Market
All India

About PP raffia Sutli extrusion plant

A PP Sutli plant is an industrial setup that extrudes polypropylene resin into continuous filaments, which are then processed into twine or string. The key components of these plants include:

Extruder with T-die: Shapes the molten polymer into thin strands.
Cooling system: Solidifies the extruded strands.
Winding unit: Collects the solidified strands into coils or spools.
Optional fibrillation unit: Enhances the texture of the twine for specific applications.

These plants can process both PP and HDPE (High-Density Polyethylene), offering versatility in production.

Advanced Control and Automation

Equipped with a PLC-based control system and intuitive HMI interface, the extrusion plant supports both semi-automatic and fully automatic operations, allowing users to tailor the production process to their requirements. The computerized setup ensures easy monitoring and precise adjustments, improving efficiency and minimizing error rates.

Superior Build and Efficient Output

Built with sturdy construction and powder-coated finish, the PPS-100 Raffia Sutli Extrusion Plant features a high-efficiency motor (30-50 HP) and electronic tension controller for uniform winding. Its capacity ranges from 80-180 kg/hr, accommodating diverse industrial usage demands while maintaining up to 90% efficiency.

Safety and User-Friendly Design

Prioritizing operator safety, the plant is equipped with emergency stop features, overload protection, and safety covers. The design reduces required manpower-operable by a single/semi-skilled individual-while keeping noise levels below 85 dB and maintenance needs minimal.

FAQ's of PP raffia Sutli extrusion plant:

Q: How does the PP Raffia Sutli Extrusion Plant ensure consistent extrusion quality?

A: The plant achieves consistent quality through adjustable, high-precision die heads, 3-5 separate heating zones, a screen changer for impurity removal, and a combination of air and water cooling systems. These features maintain optimal processing conditions and uniformity in the final product.

Q: What type of polypropylene materials can be processed with this extrusion plant?

A: This plant is specifically designed to process PP (polypropylene) granules for making raffia sutli, string, or twine. It supports various grades of PP, providing versatility for applications in packaging, agriculture, and baling industries.

Q: Where is the extrusion plant typically installed, and what are the site requirements?

A: The plant is commonly installed in industrial environments such as manufacturing facilities or packaging units. A proper foundation is required to support its 2500-3500 kg weight, and onsite technician support for installation is available upon request.

Q: What is the process for starting up the machine and how long does it take?

A: Start-up involves electrical heating (with ceramic band heaters), loading PP material, and system calibration. It typically takes approximately 30 minutes to reach operating temperature and begin steady production-facilitated by the user-friendly HMI and PLC system.

Q: When should maintenance be performed, and what are the recommended checks?

A: Regular maintenance is advised to uphold efficiency and minimize downtime. Key checks include cleaning or replacing the screen changer, inspecting heating elements, monitoring tension controllers, and ensuring all safety features are operational.

Q: How does the dual winder system enhance production efficiency?

A: The plant includes both automatic and manual winders, enabling seamless shifts between the two modes. The electronic tension controller further ensures uniform winding, reducing material waste and improving production line efficiency.

Q: What are the main benefits of using the PPS-100 Raffia Sutli Extrusion Plant?

A: Key benefits include high production capacity (up to 3 tons/day), low manpower requirements, sturdy construction, consistent output, automated controls, comprehensive safety features, and minimal operating noise, making it ideal for continuous industrial operation.

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