POLYESTER MONOFILAMENT EXTRUSION PLANT

POLYESTER MONOFILAMENT EXTRUSION PLANT Specification

Country Of Origin
India

Frequency
50 Hertz (HZ)

Usage & Applications
Industrial

Computerized
No

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
220 Volt (v)

Color
Multicolor

Warranty
1 Year

Surface Finish
Polished

POLYESTER MONOFILAMENT EXTRUSION PLANT Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash Advance (CA)

Supply Ability
6 Units Per Year

Delivery Time
60 Days

Sample Available
No

Sample Policy
Contact us for information regarding our sample policy

Main Export Market(s)
North America, South America, Eastern Europe, Western Europe, Middle East, Africa, Asia, Australia, Central America

Main Domestic Market
All India

About POLYESTER MONOFILAMENT EXTRUSION PLANT

1. General Description

The Polyester Monofilament Extrusion Plant is designed to produce high-quality monofilament yarns using virgin or recycled PET (polyester) granules. These filaments can be used for applications such as textile, industrial sewing thread, fishing lines, brush bristles, etc.

2. Production Capacity

Parameter	Specification
Output Capacity	100500 kg/h (customizable)
Filament Diameter Range	0.08 mm to 3.00 mm
Denier Range	20D to 5000D
Number of Ends	1 to 100 ends (depending on use)

3. Raw Material

Parameter	Specification
Material Type	PET chips/granules
IV Value	0.6 to 0.8 dl/g
Moisture Content	< 50 ppm (pre-dried)
Additives	TiO, UV stabilizer (optional)

4. Extrusion Line Components

4.1. Hopper Dryer

Capacity: As per plant capacity (100500 kg/h)
Dew point: -40C
Features: PID temperature controller, cyclone dust collector

4.2. Extruder

Type: Single-screw extruder
Screw Diameter: 65120 mm
L/D Ratio: 28:1 or 30:1
Heater Zones: 57 zones (ceramic or mica band heaters)
Temperature Control: PLC-based

4.3. Melt Pump (Optional but recommended)

Precision metering for consistent output
Pressure range: up to 250 bar

4.4. Spinneret/Die Head

Material: Stainless steel
Nozzle holes: Customizable (based on filament count)
Heating Zones: Electrically controlled

5. Quenching Unit

Type: Air or water quench (depending on filament type)
Air cooling system with adjustable velocity
Water bath with temperature control (if water quench)

6. Godet Rollers (Drawing Zone)

Number of Sets: 35 (for multi-stage drawing)
Material: Chrome-plated steel or ceramic-coated
Speed Control: Individual AC motors with VFD
Heating (for thermal drawing): Up to 250C

7. Annealing Oven (Optional)

Type: Electric/Infrared
Temperature: 100C 200C
Use: Improves filament strength and dimensional stability

8. Take-Up & Winder

Type: Precision winding or random winding
Tension control: Pneumatic or electronic
Traverse: Servo-controlled

9. Control System

PLC + HMI based automatic control panel
Touchscreen interface
Real-time monitoring of temperature, speed, tension
Data logging and alarm system

10. Utilities Required

Utility	Specification
Power Supply	380415 V, 3 Phase, 50/60 Hz
Compressed Air	57 bar
Cooling Water	Required for water bath and chillers
Chiller Unit	As per capacity (usually 515 TR)
Dryer	Desiccant or vacuum